How to Crimp AWG Connectors

Crimping is a necessity when dealing with wiring of any type. Whether extending or connecting wires, you'll find it necessary to use American wire gauge (AWG) crimp connectors. AWG crimps are not specific to a type of wiring, pertaining mainly to the gauge system used to define wire size. Standard crimp tools are all you need to crimp AWG connectors, whether ratchet or manual.

• 1

  Strip 1/2 inch of outer insulation at the meeting end of both wires using the wire stripper. Twist the bare leads tightly to assist in wire insertion into the AWG connector.

• 2

  Insert one bare wire end into the crimp connector.

• 3

  Set the center portion close to the crimp connector's collar into the crimp tool. Squeeze the handles firmly until the ratcheting sound stops or when resistance confirms that the crimp is complete.

• 4

  Repeat the process for the other wire in the other end of the crimp connector.